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2008 - MX-5 - HVAC

MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY

1. Disassemble in the order indicated in the table.



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

(See A/C Compressor Pulley Removal Note.)

(See A/C Compressor Pulley Installation Note.)

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

(See Stator Installation Note.)

8

Clamp

9

A/C compressor body


2. Assemble in the reverse order of disassembly.
3. Adjust the magnetic clutch clearance. (See MAGNETIC CLUTCH ADJUSTMENT.)

Bolt Removal/Installation Note

1. When removing or installing the bolt, lock the A/C compressor pulley against rotation using the following procedure.

CAUTION:

a. Apply battery positive voltage to the magnetic clutch terminal and connect the A/C compressor body to the ground.

b. Wrap the drive belt, which is no longer of use, tightly around the A/C compressor pulley.

c. Hold the drive belt in place with pliers.
d. Remove or install the bolt.
    Tightening torque
  • 11.8—14.7 N·m {1.21—1.49 kgf·m, 8.7—10.8 ft·lbf}

Snap Ring Removal/Installation Note

1. Remove the snap ring using a snap ring pliers.

A/C Compressor Pulley Removal Note

1. Remove the A/C compressor pulley using the SST (49 0839 425C).

CAUTION:

Stator Installation Note

1. Align the positioning pin with the hole of A/C compressor body and insert.

A/C Compressor Pulley Installation Note

1. Install the inner wheel of the pulley using a plastic hammer and SST (49 B018 003) to the compressor.

CAUTION:

Shim Installation Note

1. First, insert the 1 mm (0.039 in) thick shim into the shaft.



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